Bubbles are either caused by moisture in the mix or air trapped in the material because the mix was not de-aired.
Bubbles in cured product:
Probable Cause: Bubbles are either caused by moisture in the mix or air trapped in the material because the mix was not de-aired
Possible Fix: Make sure all the components are dry, including the potting containers etc. and de-air after mixing (29" Hg. recommended).
Brittle after cure:
Probable Cause: Has not cured long enough.
Possible Fix: May need post cure